| Technical Feature / Attribute | Product Specification Details |
| Brand / Manufacturer | COGENG |
| Part Number (MPN) | 208-06-76111 (Cross-ref: 2080676111, 208-06-76113, 2080676113) |
| Product Category | Main Frame & Pump/Engine Control Wiring Harness Assembly |
| Primary Machine Application | Komatsu PC400-8 & Komatsu PC450-8 Hydraulic Excavators |
| Compatible Models | Komatsu PC400-8, PC400LC-8, PC450-8, PC450LC-8, PC500LC-8 |
| Engine Application | Komatsu SAA6D125E-5 Engine |
| Condition | 100% Brand New, Direct OEM Spec Replacement |
| Conductor Core Material | High-Conductivity Electrolytic Annealed Copper Wire (Multi-Strand) |
| Insulation & Outer Armor | Flame-retardant cross-linked polyethylene (XLPE), corrugated split loom & nylon braiding |
| Connector & Plug Types | Heavy-duty, IP67/IP68 dustproof and waterproof sealed multi-pin connectors |
| Operating Voltage | 24V DC Heavy Machinery Electrical System |
| Operational Temperature | -40°C to +125°C (-40°F to +257°F) continuous thermal tolerance |
| Quality Control & Testing | 100% Automated Continuity, Resistance, and Thermal Burn-in Bench Tested |
The COGENG 208-06-76111 Wiring Harness (interchangeable with cross-reference part number 208-06-76113) is a premium main frame and engine/pump control electrical assembly engineered specifically for Komatsu PC400LC-8 and PC450LC-8 hydraulic excavators powered by the Komatsu SAA6D125E-5 diesel engine. Serving as the primary electrical backbone on Dash-8 series heavy equipment, this harness routes critical power, ground, and electronic data signals between the operator cabin display, main electronic controller (ECU/PMC), hydraulic main pump solenoid valves, displacement sensors, and engine compartment transducers.
Heavy-duty mining, quarrying, and large-scale earthmoving subject excavators like the PC400LC-8 and PC450LC-8 to severe operating conditions. Exposure to high ambient engine heat, continuous chassis vibration, moisture, and chemical splash from diesel fuel and hydraulic oil causes factory wiring to degrade over time. Common symptoms of harness failure include brittle wire insulation, micro-cracks, pin oxidation, erratic hydraulic pump response, electronic throttle control errors, false fault codes, and unexpected machine downtime.
Manufactured to match exact OEM specifications, the COGENG 208-06-76111 wiring harness delivers a direct plug-and-play solution. Built with multi-strand high-conductivity copper wiring, flame-retardant protective sleeving, and factory-matched waterproof sealed connectors, this assembly restores clear signal transmission, protects central electronic modules against short circuit damage, and ensures long-term operational productivity on demanding job sites.
Main Chassis Cable Trunk: Heavy-gauge multi-strand copper wiring designed for main power distribution, ground loops, and chassis frame routing.
Hydraulic Pump & Solenoid Control Branch: Pre-terminated leads featuring heavy-duty waterproof plugs for pump proportional solenoid valves, displacement sensors, and pilot shut-off solenoids.
Engine Bay Sensor & Control Leads: Dedicated connections for SAA6D125E-5 engine oil pressure switches, coolant temperature senders, fuel injection control interfaces, alternator charging terminals, and starter relay triggers.
Cab & Controller Interconnect Plugs: High-density multi-pin OEM-style connectors designed to plug directly into the main cabin harness and central electronic controller.
IP67 Waterproof Sealed Connectors: Heavy-duty connector plugs equipped with internal silicone weather seals and positive locking tabs to seal out mud, water, and dirt.
Protective Outer Armor & Hardware: Abrasion-resistant corrugated split loom, heat-shrink reinforced branch junctions, and pre-installed rubber mounting grommets and chassis clips.
========================================================================================
COGENG 208-06-76111 WIRING HARNESS ARCHITECTURE
========================================================================================
[ Cab Harness Junction & Controller Interface ]
|
|-- Central Power & Relay Feeds
|-- Monitor Panel & Throttle Interface
|
+-----------------+-----------------+
| |
[ Engine Bay Branch Trunk ] [ Hydraulic Pump & Frame Trunk ]
| |
+--------------+--------------+ +--------------+--------------+
| | | |
(Engine Sensors) (Starter & Alt) (Main Pump Solenoids) (Pressure Transducers)
- Oil Pressure Switch - Starter B+ - TVC Solenoid Valve - Main Delivery Sensor
- Water Temp Sender - Alternator D+ - Speed Control Sol. - Pilot Cutoff Solenoid
- Fuel Control Solenoid - Chassis Ground - Angle Sensors - Travel / Swing Alarm
Komatsu PC400-8 / PC400LC-8
Komatsu PC450-8 / PC450LC-8
Komatsu PC500LC-8
(Equipped with Komatsu SAA6D125E-5 Diesel Engine)
Dash-8 Series Specificity: The 208-06-76111 harness is specifically tailored for Komatsu Dash-8 generation excavators (-8 series). It is not compatible with earlier Dash-6 or Dash-7 models due to differences in engine controller pinouts and solenoid connector layouts.
Part Number Interchangeability: Part numbers 208-06-76111 (2080676111) and 208-06-76113 (2080676113) serve as direct cross-references sharing identical connector profiles and wire routing for complete interchangeability.
Circuit Safety Check: Before installing the new wiring harness, switch off the main battery isolator and check for existing short circuits on external components (such as damaged solenoid coils) to protect the new assembly.
+---------------------------------------------------------------------------------------+
| INSTALLATION WORKFLOW STEPS |
+---------------------------------------------------------------------------------------+
| [STEP 1: DISCONNECT POWER] ---> Shut off main battery isolator & disconnect (-) |
| terminal to eliminate risk of electrical short. |
+---------------------------------------------------------------------------------------+
| [STEP 2: LABEL & REMOVE] ---> Tag all existing connections on engine and pump, |
| unbolt chassis clamps, and extract old harness. |
+---------------------------------------------------------------------------------------+
| [STEP 3: BENCH COMPARISON] ---> Lay out old harness beside COGENG 208-06-76111 to |
| verify branch lengths, pin count & plug styles. |
+---------------------------------------------------------------------------------------+
| [STEP 4: ROUTE & SECURE] ---> Route new harness along factory chassis channels; |
| seat rubber grommets firmly in frame pass-throughs. |
+---------------------------------------------------------------------------------------+
| [STEP 5: PLUG & CLICK] ---> Connect engine sensors, hydraulic solenoids, and |
| ECU connectors until locking tabs click tightly. |
+---------------------------------------------------------------------------------------+
| [STEP 6: SYSTEM TEST] ---> Reconnect battery, turn ignition key to ON position,|
| check monitor status, and perform operational test. |
+---------------------------------------------------------------------------------------+
| Detail | Description |
| Shipping Methods | By Air, By Sea, By Express (FedEx, UPS, DHL, TNT, etc.). The specific arrangement will be based on the cargo situation and destination. |
| Estimated Delivery Time | Based on the shipping time of the logistics company. The arrival time shown by the carrier's tracking system shall prevail. |
| Packing | Inner: PP bag. Outer: Export-grade carton box with protective foam. |
| Payment Terms | Western Union, L/C (Letter of Credit), T/T (Telegraphic Transfer), MoneyGram, D/A (Documents against Acceptance), D/P (Documents against Payment) |
| Policy Point | Terms |
| Merchant Return Policy | Products shipped are not returnable or exchangeable. |
| Quality Guarantee | Every board and harness is function-tested and burned-in before shipment to ensure it is not Dead on Arrival (DOA). |
| Pre-Shipment Confirmation | Photos and testing videos can be provided upon request before shipment to confirm correct part numbers and operational condition. |
Q1: Is part number 208-06-76111 fully interchangeable with 208-06-76113?
A: Yes, 208-06-76111 and 208-06-76113 are direct OEM cross-references with identical connector profiles and wire routing.
Q2: Will this harness fit both Komatsu PC400LC-8 and PC450LC-8?
A: Yes, it is fully compatible with Komatsu PC400-8, PC400LC-8, PC450-8, and PC450LC-8 hydraulic excavators sharing the SAA6D125E-5 engine architecture.
Q3: Can I receive pre-shipment photos of the harness?
A: Yes! Pre-shipment photos and testing verification videos can be provided upon request prior to dispatch to confirm part numbers and connector layouts.
*shipping Details Return Sales*
Sales price:
Please contact COGENG sales customer service for specific prices.
Shipping method:
The specific arrangement will be based on the cargo situation.
Estimated delivery time:
It is based on the shipping time of the logistics company, and the arrival time shown shall prevail.
Contact details are at the bottom.
MerchantReturnPolicy:
The products shipped are not returnable or exchangeable.
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