| Parameter | Value / Specification |
|---|---|
| Maximum Operating Pressure | Up to 4,350 PSI (300 bar) |
| Temperature Range | -40°F to 225°F (-40°C to 107°C) |
| Fluid Compatibility | Mineral-based hydraulic oils, Komatsu Super Hydraulic Fluid (KSHV), BIO HFDU fluids |
| Primary Seal Materials | Polyurethane (AU/TPU), Nitrile Rubber (NBR), PTFE, FKM (select applications) |
| Seal Hardness (Dynamic) | 88-94 Shore A (as specified per component) |
| Seal Hardness (Static) | 70-90 Shore A (NBR O-Rings) |
| Quality Standard | Manufactured to meet or exceed Komatsu OEM specifications and dimensional accuracy |
| Komatsu Equipment Model | OEM Part Number | Cylinder Application |
|---|---|---|
| Komatsu D61EX-12 Crawler Dozer | 707-98-34580 | PAT (Power Angle Tilt) Lift Cylinders |
| Komatsu D61PX-12 Crawler Dozer | 707-98-34580 | PAT (Power Angle Tilt) Lift Cylinders |
| Note: | This kit is a direct replacement for Komatsu OEM part number 707-98-34580. It is designed specifically for the PAT LIFT CYLINDERS on the D61EX-12 and D61PX-12 dozer models. Verify your machine's model, serial number, and that you are servicing the PAT LIFT CYLINDERS, not the angle or tilt cylinders. |
| Component Name | Material Specification | Color | Durometer | Function |
|---|---|---|---|---|
| Main Piston Seal (U-Cup) | Polyurethane (AU) | Brown | 94 Shore A | Primary dynamic pressure seal on piston |
| Rod Seal (Step Seal) | Cast Polyurethane (CU) | Black | 93 Shore A | Main rod seal for pressure retention |
| Wiper/Scraper (Heavy-Duty) | Polyurethane (PU) | Black | 90 Shore A | Excludes abrasive dirt, mud, and debris |
| Buffer Ring | Polyurethane (CU) | Black | 90 Shore A | Dampens pressure spikes to protect rod seal |
| O-Ring Kit (Assorted) | Nitrile Rubber (NBR) | Black | 70 Shore A | Static sealing for gland, end cap, and ports |
| Wear Ring / Guide Band | Glass-Filled PTFE | Dark Brown | N/A | Centralizes piston, prevents metal contact |
| Backup Rings | Nylon 6.6 | Tan | N/A | Prevents extrusion of static O-rings under pressure |
| Special Seals | As per OEM design | Various | As specified | Application-specific sealing |
Main Piston Seal (U-Cup) – Qty: 1
Rod Seal (Step Seal) – Qty: 1
Wiper/Scraper – Qty: 1
Buffer Ring – Qty: 1
Wear Ring (Piston) – Qty: 1
Complete O-Ring & Backup Ring Set – Qty: 1 Set (All necessary sizes for gland and port assembly)
Note: This kit provides a complete seal profile set designed to match the exact specifications of the original Komatsu 707-98-34580 PAT lift cylinder kit. An exploded diagram is included for correct assembly.
Full set of precision-molded static O-rings for all gland and port connections
Essential wear guide band to ensure smooth piston travel and minimize side load on seals
Required high-pressure nylon backup rings
Excluded Items: This is a seal and wear component kit only. It does NOT include the piston, cylinder rod, barrel, gland nut, bearings, bolts, pins, or any other metal parts or hardware.
Critical Specific Warnings
MODEL-SPECIFIC APPLICATION: This kit is ONLY for the PAT LIFT CYLINDERS on Komatsu D61EX-12 and D61PX-12 crawler dozers. Do not use on angle cylinders, tilt cylinders, or other dozer models without verification. Incorrect application will cause failure.
METAL SURFACE CONDITION: This kit seals fluid between precision metal surfaces. It CANNOT repair a scored rod or a worn cylinder bore. Installation on damaged components will result in immediate, severe leakage.
EXTREME ABRASIVE ENVIRONMENT: Dozer lift cylinders are constantly exposed to dirt and debris. Absolute cleanliness during assembly is non-negotiable to prevent rapid abrasive seal wear upon startup.
CONTAMINATION CONTROL: Even microscopic debris introduced during assembly will act as an abrasive, destroying new seals. Maintain meticulous cleanliness throughout the repair process.
LOAD SUPPORT HAZARD: The bulldozer blade must be fully lowered and supported by the ground. Never work on a cylinder that is under load or hydraulic pressure.
Compatibility & Application Data
| Application Sector | Machine Series | Cylinder Type | Symptoms Addressed |
|---|---|---|---|
| Heavy Earthmoving & Grading | Komatsu D61EX-12 / D61PX-12 | PAT Lift Cylinders | Inability to hold blade height ("drift" or "sinking"), visible hydraulic oil leakage from the rod gland, slow or weak blade lifting power, oil pooling under the machine |
| Construction & Site Development | Komatsu D61-12 Series Dozers | Blade Lift/Hoist Control | Loss of precise grade control, increased hydraulic fluid consumption, reduced machine pushing efficiency and productivity |
| Mining & Quarry Operations | Komatsu D61-12 Crawler Dozers | Hydraulic Implement Systems | Reduced equipment efficiency, increased maintenance costs, unplanned downtime |
| Equipment Maintenance | Scheduled Overhauls & Leak Repair | PAT Lift Cylinder Rebuild | Restores factory sealing for reliable blade control, prevents environmental fluid loss, cost-effective OEM alternative |

Application Verification: Confirm 707-98-34580 is the correct kit for your D61EX-12 or D61PX-12 PAT lift cylinders.
System Depressurization: Park the dozer on level ground. Lower the blade fully to relieve all hydraulic pressure. Engage parking brake and block tracks securely.
Clean Work Environment: Maintain surgical cleanliness throughout the repair process. Dozer environments are highly abrasive; contamination control is essential.
Documented Disassembly: Carefully disassemble the PAT lift cylinder. Photograph and note the exact order and orientation of all components, especially the seal stack in the gland.
Critical Metal Inspection: Use precision tools to inspect the cylinder rod for any scratches, gouges, or corrosion. Check the cylinder bore (ID) for scoring, pitting, or excessive wear. Damaged metal components MUST be reconditioned or replaced prior to seal installation.
Lubricated Assembly: Soak all new elastomeric seals in clean hydraulic fluid. Lightly lubricate all seal grooves and sliding surfaces before installing new seals.
Proper Tool Use: Use seal installation tools (cone tools, picks, sleeves) to carefully install seals without cutting, stretching, or rolling them over sharp edges.
Torque to Specification: During reassembly, use a calibrated torque wrench. Adhere strictly to Komatsu's specified torque values and sequences for gland bolts or end caps.
System Testing: After assembly, perform a controlled pressure test to validate seal integrity before returning to service.
Frequently Asked Questions
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