| Parameter | Specification | Testing Standard |
|---|---|---|
| COGENG Part Number | COGENG-245240C1-WH | Internal Quality Standard QS-503 |
| Replaces OEM Part No. | Case 245240C1 | Direct OEM Replacement |
| Wire Gauge Range | 0.5 mm² - 16.0 mm² | SAE J1128 |
| Temperature Rating | -40°C to +105°C (-40°F to +221°F) | ISO 16750-4 |
| Insulation Material | GPT cross-linked polyethylene | UL 224 |
| Protective Conduit | Corrugated PVC/Nylon blend | SAE J2031 |
| Voltage Rating | 12V DC | SAE J551 |
| Current Capacity | 5A - 80A (circuit dependent) | ISO 3780 |
| Insulation Resistance | >50 MΩ at 500V DC | IEC 60851 |
| Dielectric Strength | 1500V AC for 60 seconds | ISO 1456 |
| Connector System | Case-specific automotive | USCAR-2 |
| Waterproof Rating | IP66 (connectors) | IEC 60529 |
| Oil Resistance | Excellent | ISO 1817 |
| Circuit Function | Wire Gauge | Color Code | Connector Type | Application |
|---|---|---|---|---|
| Main Power Feed | 16.0 mm² | Red | Ring terminals | Battery to main fuse |
| Starter Control | 4.0 mm² | Purple | Spade connectors | Starter solenoid |
| Alternator Charge | 10.0 mm² | Orange | Ring terminal | Alternator output |
| Ignition System | 2.0 mm² | Pink/Black | Packard 56 series | Ignition switch |
| Lighting Circuits | 1.5 mm² | Brown | Multi-pin connectors | Headlights, work lights |
| Instrument Cluster | 0.8 mm² | Various | Ribbon connector | Gauges and indicators |
| Sensor Circuits | 0.5 mm² | Various | Weatherpack connectors | Temperature, pressure |
| Safety Switches | 1.0 mm² | Green | Micro-packard | Seat, brake, PTO |
| Ground Distribution | 16.0 mm² | Black | Multiple points | Chassis ground |
| Equipment Type | Model Series | Specific Models | Production Years |
|---|---|---|---|
| Case Tractors | 94 Series | 495, 595 | 1985-1995 |
| Case Tractors | 96 Series | 496, 596 | 1987-1997 |
| Case Combines | 1660 Series | 1660, 1666 | 1988-1998 |
| Case Skid Steers | 18 Series | 1816, 1825 | 1986-1996 |
| Case Balers | 8500 Series | 8550, 8560 | 1989-1999 |
| Parameter | Minimum | Typical | Maximum |
|---|---|---|---|
| Voltage Drop (Starter) | N/A | <0.3V | <0.5V |
| Circuit Resistance | N/A | <0.1Ω | <0.2Ω |
| Insulation Resistance | 50 MΩ | 100 MΩ | N/A |
| Connector Engagement | 25N | 40N | 60N |
| Maintenance Activity | Interval | Check Parameters | Tools Required |
|---|---|---|---|
| Visual Inspection | 250 hours | Abrasion, cracking, corrosion | Visual assessment |
| Connector Check | 500 hours | Seal integrity, pin retention | Connector tool |
| Resistance Test | 1000 hours | Circuit continuity | Multimeter |
| Load Test | 2000 hours | Voltage drop under load | Voltmeter, load tester |
Troubleshooting Guide
No Start Condition: Check starter circuit and ignition switch wiring
Charging Issues: Verify alternator connections and ground paths
Intermittent Operation: Inspect connector engagement and wire integrity
Electrical Noise: Check ground connections and routing
Fuse Blowing: Investigate for short circuits or overloads
Warranty Period: 24 months unlimited hours
Certifications: ISO 9001:2015 compliant
Testing Protocol: 100% electrical testing
Material Traceability: Full component tracking
Technical Support: Available for installation guidance
Frequently Asked Questions
Q1: Which Case equipment models use the 245240C1 wire harness?
A: This premium wire harness is designed for specific Case construction and agricultural equipment requiring OEM part number 245240C1. Please verify compatibility with your machine model and serial number before ordering.
Q2: Is this a complete electrical assembly?
A: Yes, this is a complete electrical harness assembly, including all necessary connectors, terminals, and wiring for the designated system – ready for direct installation.
Q3: Is this an OEM or aftermarket harness?
A: It is an OEM-grade premium replacement harness, manufactured to meet or exceed original Case quality standards for durability, electrical performance, and precise fit.
Q4: What makes this a "premium" wire harness?
A: The premium harness features OEM-grade sealed connectors, high-temperature resistant wiring, abrasion-resistant looms, and heavy-duty construction for reliable performance in harsh construction and agricultural environments.
Q5: Is this harness plug-and-play?
A: Yes, it is designed for direct plug-and-play fitment with OEM-spec connectors – no cutting, soldering, or modifications required.
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