| Component | Specification | Application |
|---|---|---|
| COGENG Reference | CG-KOM-SET-20Y25230-22860 | Dash-6 Harness Pair |
| OEM Part Numbers | 20Y-06-25230 (Primary Main Harness) 20Y-06-22860 (Secondary Main Harness) |
Direct Replacement |
| Compatible Models | Komatsu PC200-6, PC200LC-6, PC270-6 | Dash-6 Generation |
| Machine Weight Range | 20-27 Ton Excavators | Versatile Application |
| Wire Standard | Oil-Resistant XLPE | Generation-Specific Construction |
| Connector Rating | IP66 (Dust Tight & Water Resistant) | Protected Performance |
| Temperature Range | -40°C to 125°C | Standard Operating Range |
| System Voltage | 24V DC | Dash-6 Electrical System |
| Quality Validation | 100% Paired Circuit Testing | Compatibility Guaranteed |

| NO | Number | Name | Qty |
| 1 | 20Y-06-25230 | CABLE | 1 |
| 20Y-06-22860 | CABLE | 1 | |
| 2 | 08038-00035 | CAP | 2 |
| 3 | 08038-00519 | CAP | 2 |
| 4 | 08088-30000 | SWITCH | 1 |
| 5 | 01010-80830 | BOLT | 2 |
| 6 | 01643-30823 | WASHER | 2 |
| 7 | 20Y-06-22852 | BRACKET | 1 |
| 8 | 01010-81225 | BOLT | 2 |
| 9 | 01643-31232 | WASHER | 2 |
| 10 | 141-06-11220 | CLIP | 2 |
| 11 | 144-947-3490 | SPACER | 1 |
| 12 | 01010-81245 | BOLT | 1 |
| 13 | 01643-31232 | WASHER | 1 |
| 14 | 01010-81225 | BOLT | 1 |
| 15 | 01643-31232 | WASHER | 1 |
| 16 | 08028-43030 | CABLE | 1 |
| 17 | 01010-81020 | BOLT | 2 |
| 18 | 01643-31032 | WASHER | 2 |
| 19 | 600-815-8940 | SWITCH | 1 |
| 19 | 203-06-59321 | SWITCH | 1 |
| 20 | 01010-80820 | BOLT | 2 |
| 21 | 01643-30823 | WASHER | 2 |
| 22 | 08038-00519 | CAP | 2 |
| 23 | 01010-80620 | BOLT | 2 |
| 24 | 01643-30623 | WASHER | 2 |
| 25 | 08038-00519 | CAP | 2 |
| 26 | 08038-06031 | CAP | 1 |
| 27 | 20Y-06-22871 | CABLE | 1 |
| 28 | 20Y-06-22880 | CABLE | 1 |
| 29 | 600-815-2170 | SWITCH,HEATER | 1 |
Complete machine power shutdown required
Install both harnesses as a matched set
Follow Dash-6 specific routing diagrams
Ensure proper connector engagement across all models
Verify system functionality post-installation
Frequently Asked QuestionsQ: What Komatsu models use the 20Y-06-25230 wiring harness assembly?
A: The COGENG 20Y-06-25230 wiring harness assembly is specifically designed for Komatsu PC200-6 and PC270-6 excavator models. This harness also serves as a direct replacement for the earlier part number 20Y-06-22860, which was superseded by Komatsu. Always verify the part number on your original harness tag and consult your machine's parts manual to confirm exact compatibility before ordering.
Q: What is the relationship between part numbers 20Y-06-25230 and 20Y-06-22860?
A: The 20Y-06-25230 is the updated or superseded part number from Komatsu that replaces the earlier 20Y-06-22860 harness. The COGENG harness is manufactured to the latest 20Y-06-25230 specifications and is fully backward compatible with machines originally equipped with the 20Y-06-22860 harness.
Q: What are the symptoms of a failing wiring harness on a Komatsu PC200-6 or PC270-6?
A: Common symptoms include intermittent electrical faults, multiple warning lights illuminated on the monitor panel, unresponsive controls, erratic gauge or sensor readings, CAN bus communication errors, specific hydraulic or engine functions not responding, unexpected machine shutdowns, or recurring diagnostic trouble codes. On PC200-6 and PC270-6 models, harness degradation is often accelerated by heat exposure in the engine compartment, vibration, and moisture ingress at connector joints.
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