
| NO | Number | Name | Qty |
| 1 | 208-06-71860 | WIRING HARNESS | 1 |
| 2 | 08041-01000 | • FUSE, 10A | 16 |
| 3 | 08041-02000 | • FUSE, 20A | 4 |
| 4 | 04434-53411 | CLIP | 3 |
| 5 | 195-33-11220 | SPACER | 3 |
| 6 | 01010-81040 | BOLT | 3 |
| 7 | 01643-31032 | WASHER | 3 |
| 8 | 04434-51710 | CLIP | 2 |
| 9 | 195-33-11220 | SPACER | 2 |
| 10 | 01010-81040 | BOLT | 2 |
| 11 | 01643-31032 | WASHER | 2 |
| 12 | 01435-01016 | BOLT | 1 |
| 13 | 04434-53411 | CLIP | 1 |
| 14 | 01010-81020 | BOLT | 1 |
| 15 | 01643-31032 | WASHER | 1 |
| 16 | 08034-20519 | BAND | 3 |
| 17 | 04434-52310 | CLIP | 3 |
| 18 | 195-33-11220 | SPACER | 3 |
| 19 | 01010-81040 | BOLT | 3 |
| 20 | 01643-31032 | WASHER | 3 |
| 21 | 08193-30010 | CLIP | 1 |
| 22 | 08028-53030 | CABLE, GROUND | 1 |
| 23 | 01010-81020 | BOLT | 1 |
| 24 | 01643-31032 | WASHER | 1 |
| 25 | 04434-51910 | CLIP | 1 |
| 26 | 01010-81020 | BOLT | 1 |
| 27 | 01643-31032 | WASHER | 1 |
Pre-Installation Safety Protocol
Park machine on solid, level ground with tracks properly blocked
Lower all attachments to ground and engage all safety locks
Disconnect main battery bank and wait 15 minutes for system capacitor discharge
Lock out all power sources and tag out controls
Documentation & Planning
Create comprehensive photographic documentation of entire existing harness routing
Label every connector with corresponding system and component identification
Document routing through all structural members, bulkheads, and protective conduits
Note specific clearance requirements from hydraulic lines and heat sources
Systematic Removal Process
Begin at main power distribution center and progress systematically
Use heavy-duty connector release tools designed for mining equipment
Note routing sequence through complex structural passages
Support harness weight during removal to prevent stress on adjacent components
Installation Excellence
Dry-fit new harness alongside frame to verify perfect match before final installation
Follow exact OEM routing path using all original heavy-duty mounting points
Maintain minimum 100mm clearance from hydraulic lines and heat sources
Ensure proper positioning through all heavy-duty guides and protective conduits
Connection Integrity Sequence
Start with main power feeds (battery and alternator connections)
Progress through system clusters following factory service manual sequence
Verify all heavy-duty connector environmental seals are properly seated
Ensure positive lock engagement with distinct audible confirmation
Install all connector position assurance clips and secondary locks
Commissioning & Validation
Perform comprehensive continuity and insulation resistance testing
Verify CAN bus network integrity and communication with all controllers
Reconnect main battery bank and monitor for abnormal current draw
Power up systems sequentially following factory startup procedure
Conduct complete operational cycle test with system monitoring
Clear all diagnostic codes and verify system parameter calibration
