| Specification Category | Detailed Specification |
|---|---|
| COGENG Set Number | CG-KOM-SET-20771220-71221 |
| OEM Reference Numbers | 207-06-71220 (Main Harness) & 207-06-71221 (Auxiliary Harness) |
| Compatible Models | Komatsu PC300-7, PC350-7 Excavators |
| Machine Weight Range | 30-35 Ton Class Excavators |
| Wire Insulation Material | Oil-Resistant Cross-Linked Polyethylene (XLPE) |
| Connector Protection Rating | IP67 (Dust Tight & Submersible up to 1m) |
| Operating Temperature Range | -40°C to 125°C |
| System Voltage Rating | 24V DC System |
| Quality Verification | 100% Paired Circuit Testing & Compatibility Validation |
| Warranty Protection | 18-Month Limited Warranty |
✅ Direct Fit Confirmation: COGENG 207-06-71220 and 207-06-71221 are manufactured as direct replacements for Komatsu genuine parts. No modifications, adapter harnesses, or connector changes are required.
These wiring harnesses are specifically designed for the Komatsu PC300-7 and PC350-7 excavator series.
| Machine Model | Series | Compatibility |
|---|---|---|
| Komatsu PC300-7 | Dash 7 Series | ✅ Direct Fit |
| Komatsu PC350-7 | Dash 7 Series | ✅ Direct Fit |
| Komatsu PC360-7 | Dash 7 Series | ✅ Compatible (verified by multiple suppliers) |
| Komatsu PC400-7 | Dash 7 Series | ⚠️ Check before purchase |
⚠️ Important: Always verify with your machine serial number before purchasing. The PC300-7 and PC350-7 share many electrical components, but variations may exist between different production years and regional specifications.
| Specification | 207-06-71220 | 207-06-71221 |
|---|---|---|
| Part Number | 207-06-71220 | 207-06-71221 |
| Product Name | Internal Wiring Harness | Internal Wiring Harness |
| Weight | Approx. 8 kg | Approx. 8 kg |
| Material | High-grade copper conductors, automotive-grade insulation | Same |
| Connector Type | OEM-spec waterproof connectors | Same |
| Warranty | 6-12 months (varies by supplier) | Same |
| Component | Details |
|---|---|
| Wire Gauge | OEM specification (multiple gauges for different circuits) |
| Insulation | Heat-resistant, oil-resistant PVC / cross-linked polyethylene |
| Connectors | Weather-sealed Deutsch-style or Sumitomo (OEM equivalent) |
| Terminals | Gold or tin-plated for corrosion resistance |
| Protection | Wrapped with high-temperature tape or conduit where exposed |
These internal wiring harnesses serve as the central nervous system for the excavator's electrical system, connecting and powering critical components throughout the cab and chassis.
| Function | Description |
|---|---|
| Cab Electrical Distribution | Distributes power to monitor panel, switches, HVAC, wipers, and lights |
| Controller Communication | Connects the machine's main controller to sensors and actuators |
| Sensor Signal Transmission | Carries signals from pressure sensors, temperature sensors, angle sensors, and position sensors to the ECU |
| Pilot Control Interface | Connects the pilot control levers to the hydraulic control system |
| Safety System Integration | Includes circuits for safety lock lever, seat belt sensor, and emergency stop |
| Auxiliary Power Outlets | Dedicated circuits for powering attachments and diagnostic tools |
The complete electrical system for these excavators includes multiple harness assemblies. Here are related harness part numbers for reference:
| Part Number | Description | Application |
|---|---|---|
| 207-06-71220 | Internal Wiring Harness (Cab) | PC300-7 / PC350-7 |
| 207-06-71221 | Internal Wiring Harness (Chassis) | PC300-7 / PC350-7 |
| 207-06-71170 | Ignition Switch Harness | PC300-7 / PC350-7 / PC400-7 |
| 207-06-71561 | Cab Wiring Harness | PC300-7 / PC350-7 / PC360-7 |
| 207-06-71562 | Cab Wiring Harness | PC300-7 / PC350-7 / PC360-7 |
| 6745-81-9220 | Engine Wiring Harness | PC300-7E0 / PC350-7E0 |
| 6743-81-8310 | Wiring Harness | PC300-7 / PC350-7 / PC360-7 |
| 207-06-61241 | Wiring Harness Support | PC300 / PC350 |

| NO | Number | Name | Qty |
| 1 | 7835-26-2003 | CONTROLLER | 1 |
| 1 | 7835-26-2002 | CONTROLLER | 1 |
| 1 | 7835-26-2001 | CONTROLLER,GP | 1 |
| 2 | 01435-00880 | BOLT | 4 |
| 3 | 7861-94-3000 | RESISTOR | 1 |
| 4 | 01010-80820 | BOLT | 2 |
| 5 | 01643-30823 | WASHER | 2 |
| 6 | 207-06-71220 | WIRING HARNESS | 1 |
| 207-06-71221 | WIRING HARNESS | 1 | |
| 7 | 08041-01000 | • FUSE, 10A | 16 |
| 8 | 08041-02000 | • FUSE, 20A | 4 |
| 9 | 20Y-979-6870 | SHEET | 1 |
| 10 | 08034-20519 | BAND | 4 |
| 11 | 01023-60620 | SCREW | 2 |
| 12 | 01023-60620 | SCREW | 2 |
| 13 | 569-06-61960 | RELAY | 2 |
| 14 | 01435-00612 | BOLT | 2 |
| 15 | 8233-06-3350 | DIODE | 4 |
| 16 | 08028-43030 | CABLE, GROUND | 1 |
| 17 | 01010-81020 | BOLT | 1 |
| 18 | 01643-31032 | WASHER | 1 |
| 19 | 01010-81020 | BOLT | 2 |
| 20 | 01643-31032 | WASHER | 2 |
| 21 | 20Y-979-6861 | WIRING HARNESS | 1 |
| 21 | 20Y-979-6860 | WIRING HARNESS | 1 |
| 22 | 08034-20414 | BAND | 2 |
| 23 | 08034-20823 | BAND | 3 |
| 24 | 04434-51408 | CLIP | 1 |
| 25 | 01010-80820 | BOLT | 1 |
| 26 | 01643-30823 | WASHER | 1 |
| 27 | 08193-31012 | CLIP | 1 |
| 28 | 01010-81020 | BOLT | 1 |
| 29 | 01643-31032 | WASHER | 1 |
Complete machine power shutdown required before installation
Replace both harnesses together to ensure perfect electrical system integration
Follow OEM routing diagrams for proper harness placement in each compatible model
Ensure all connectors are fully engaged and locking mechanisms secured
Verify proper clearance from moving components and heat sources
Perform comprehensive system diagnostic after installation

Q: What are the symptoms of a failing wiring harness on a Komatsu PC300-7 or PC350-7?
A: Common symptoms include intermittent electrical faults, multiple warning lights illuminated on the monitor panel, unresponsive hydraulic or engine controls, erratic gauge or sensor readings, communication errors between control modules, specific functions not responding, or unexpected machine shutdowns. On large Dash 7 series excavators, electrical integrity is critical for coordinating the machine's complex hydraulic and engine management systems.
Q: What is the difference between the 207-06-71220 and 207-06-71221 harnesses?
A: In this two-harness set, the part numbers represent different harness sections that together form the machine's complete electrical system. Common configurations include one serving as the main external chassis harness and the other as the engine harness. Each harness handles distinct circuits and connectors, and both work together to ensure proper machine operation.
Q: Is this harness set a direct plug-and-play replacement?
A: Yes, each COGENG harness in this set is manufactured to exact OEM specifications for connector types, pin assignments, wire gauge, and routing length. They are direct plug-and-play replacements requiring no wire splicing, soldering, or modifications when installed on compatible PC300-7 or PC350-7 excavators.
Q: Do I need to replace both harnesses at the same time?
A: While individual harness replacement is possible, replacing both harnesses together as a complete set is recommended during major electrical system repairs. Harness degradation often affects multiple sections simultaneously, and installing both ensures all connectors mate properly with new terminals, eliminating potential weak points that could cause future electrical issues.
Q: What is the warranty coverage for this wiring harness set?
A: COGENG provides a standard 12-month warranty against manufacturing defects from the date of installation. Proof of purchase and installation by a qualified technician are required. Warranty does not cover damage caused by improper installation, unauthorized modifications, rodent damage, or use on incompatible equipment.
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